Question: How Do You Control Rework?

What is the difference between rework and repair?

Rework – The act of reprocessing non-complying product, through the use of original or alternate equivalent processing, in a manner that assures compliance of the product with applicable drawings or specifications.

Repair – Action on a nonconforming product to make it conform to requirements..

What is rework control?

According to Business Dictionary, rework is defined as: Correcting of defective, failed, or non-conforming items, during or after inspection. Rework includes all follow-on efforts such as disassembly, repair, replacement, reassembly, etc.

How do you reduce scrap and rework?

Here are nine suggestions:Improve your training. … Choose the right raw materials and engineer them well. … Conduct a cost AND a process analysis. … Use closed-loop vision systems. … Minimize handling of cutting tools. … Stop removing scraps and slugs by hand. … Create and maintain a bill of materials for each product.More items…•

What is a rework?

transitive verb. : to work again or anew: such as. a : revise. b : to reprocess (something, such as used material) for further use.

What is scrap and rework?

Scrap and rework is defined as material that is added into production but is not part of a finished product. … This measure sums all costs associated with poor quality or product failure, including rework, scrap, warranty costs and other costs incurred in preventing or resolving quality problems.

What is rework in food processing?

Rework is an unincorporated food product kept for subsequent use or reprocessing. Examples of reworking may include: … re-baking bread crumbs that will be used to coat other food products, such as breaded foods. incorporating sausage end trimmings from one batch into the production of a new batch.

What is rework in project management?

Rework in construction projects is referred to as the unnecessary effort of redoing a process or activity that was incorrectly implemented in the first instance. … Also, a structured framework for rework management has been proposed so as to enhance the project performance levels.

What is the difference between spoilage rework and scrap?

Spoilage: Spoilage is unacceptable units of production that are discarded or are sold for reduced prices. … Rework: Rework is unacceptable units of production that are subsequently repaired and sold as acceptable finished goods. Scrap: Scrap is material left over when making a product.

How do I reduce rework?

Here are six things you can do to minimize these categories and increase billable hours.Always work from highest priority to lowest priority jobs. … Schedule work, but schedule it loosely. … Develop and encourage specialization. … Call for help. … Make minimizing rework a high priority. … Documentation is your friend.

How can manufacturing prevent rework?

How to Reduce Rework & ScrapThink Ahead. Being proactive is the best way to problem solve, as it predicts potential issues before they happen. … Make a Plan for Scrap Materials. … Maintain Compliance Standards. … Leveraging Technology. … Increase Quality Output. … Reduce Waste. … Documentation. … Communication throughout Supply Chain.More items…•

What are rework costs?

Rework cost is the money needed to repair or adjust a defective item so it meets its specifications. In any business, it’s a serious problem because it reduces profits. The idea of rework cost applies not only to defects that come up in manufacturing but also in construction and software development.

How can we reduce the cost of poor quality?

However, an effective quality management program can lower this cost substantially.Clear Product and Process Traceability.Closed-Loop Nonconformance and Corrective Action Program.Systematic Preventive Maintenance Procedures.Periodic Internal Quality Audit.Seamless Change Management Process.More items…